The toy industry is a vast and ever-evolving market where high-quality, safe, and durable products are paramount. One of the crucial elements in the production of plastic toys is the plastic toy injection mould, a tool that ensures toys are produced with precision, consistency, and high efficiency. Injection moulding is a widely used manufacturing process that involves injecting molten plastic into a mould cavity to create a wide range of plastic products, including toys.
A plastic toy injection mould is a precision tool used in the injection moulding process to shape plastic into a desired form, specifically for toy production. The mould consists of two main parts: the mould cavity and the mould core. The cavity forms the shape of the toy, while the core ensures the hollow parts of the toy are accurately shaped. During the injection moulding process, molten plastic is injected under high pressure into the mould, where it cools and solidifies, taking on the exact shape and design of the cavity. Once cooled, the mould is opened, and the finished toy is ejected.
One of the most important features of a plastic toy injection mould is its precision and accuracy. The mould must be designed with exact measurements to ensure that each toy produced has the correct dimensions, shape, and quality. Precision is particularly crucial in the toy industry, where even the smallest deviation can result in toys that don't fit together properly, pose safety risks, or fail to meet aesthetic standards.
Injection moulds are engineered to meet stringent tolerances, and the materials used for making the moulds are designed to withstand the pressures and temperatures involved in the process. The moulds are crafted using advanced technology, including computer-aided design (CAD) software, to ensure the highest levels of accuracy in producing toy parts.
Plastic toy injection moulds play a crucial role in achieving consistent quality across all produced units. Since the injection moulding process is automated and highly controlled, the resulting toys maintain uniformity in terms of size, shape, color, and design. This consistency is crucial in the toy industry, where even minor variations can lead to defective products or safety concerns.
Plastic toy injection moulds can also be designed to produce toys with functional components, such as gears, moving parts, or built-in electronics. The injection moulding process can accommodate these complex features while ensuring that they fit together properly and work as intended. Whether it's a wind-up toy, a toy car with moving wheels, or a doll with movable arms and legs, injection moulding makes it possible to produce functional and interactive toys that engage children and encourage creative play.
Core &Cavity Steel 718H, 2738H S136 etc.
Mould base & Standard Component DME, HASCO, Self-made etc.
Steel hardness HRC32-52
Plastic material PP, HDPE.ABS， HIPS etc.
Injection System big gate cold runner， point cold runner , hot runner
Ejector System eject plate, slider, injection pin with air
Cycle Time 13s-40s